1991 >> July >> The Double Threaded Insulator  

The Double Threaded Insulator
by Eric Halpin

Reprinted from "Crown Jewels of the Wire", July 1991, page 19

The development of threaded pinhole insulators is a history of both man's technological tribulations and ingenuity. In the same manner that the actual electromagnetic telegraph and its operating apparatus was continually upgraded and refined, so was the parallel development of an essential component: The perfect insulated wire securing device.

The earliest form of insulators (1844) were comprised of glass plates surround a shellac-laden cloth holding a wire within a notched crossarm. By 1845 a glass insulator similar in shape to a bureau knob was used with unsatisfactory results. In 1846 a center notched glass block was being used in a rapidly expanding telegraph industry. The next major development was the concept of suspending the wire using an insulated iron hook. By 1850 industry requirements for a more successful insulator resulted in continual new styles and wire securing concepts, most notably was an insulator with a smooth cylindrical and tapered pin hole which was then jammed onto a compatible wooden peg. The earliest of this design is referred to as an "egg" insulator, and there were many other threadless styles soon to follow.

But without question, the greatest developmental concept for a insulator was in 1865 when an internal screw thread was patented by Louis Cauvet. Since 1870, mass production of threaded pinhole insulators began and the industry never looked back. Despite the probable costs of insulator manufacturing companies buying in for the rights to use this patented threading concept, they had little choice as it was obvious to all that it was the only proper road to follow.

Drawing #1. THE STANDARD ACME THREAD 
One continuous thread starting at pin top, and sloping at a 10 degree angle.

In Canada, one of the earliest threaded styles is a telegraph insulator known in the hobby as the CD 143. Of the many sub-varieties in this style, there is an insulator that is truly unique within the world of insulators, the double-threaded insulator. 

In North America, the standard for general utility or "acme" threads such as those found on insulators, is four threads to the inch. This thread is formed by one continuous ridge starting at the top of the mandrel and pinhole crown and winding down towards the base at a 10 degree helix angle (Drawing 1.) The "acme" thread is sometimes called a "knuckle" thread. Some of the earliest forms of "acme" threads were actually made in a "V" or sawtooth -- shape up until 1880 or so. The machined mandrel with the threads and the resultant pinhole is always tapered so that the threads fit into each other by compression or interference. A true cylindrical mandrel and pinhole would result in no compression contact until the pin reached the top of the insulator and this could lead to a crown stress fracture. 

The doubled threaded insulator also has four threads to the inch but instead of one continuous ridge it has two. This is called a multiple start thread. The double ridge is achieved by starting each ridge 180 degrees opposite each other and winding each ridge down the mandrel and thus the pinhole. Because both ridges must fit within the same given area, the "angle of the helix" must be double that of the standard helix or 20 degrees (Drawing #2). When a double threaded insulator is screwed into a standard pin, it will still hold tight but will cross thread on the first turn. 

It is not known why or who came up with the idea of double threading insulators but there are some advantages as follows. First and foremost is that the lineman can screw the insulator onto the pin twice as quickly since with each revolution the insulator moves down twice as far on the pin. The second advantage is since there is twice the thread surface, if follows that there is greater compression or interference contact with each thread and thus increasing the holding power.

Drawing #2. THE DOUBLE THREAD
Two continuous threads starting at pin top and sloping at a 20 degree angle.

If the double threaded ideas was so good, why didn't it catch on within the industry? I suspect that the double thread may have been an attempt to circumvent the original Cauvet patent to eliminate any remuneration costs. If the double thread was challenged as a patent infringement it would likely have succeeded. It is also very likely that the North American telegraph industry recognized the need for standard of construction, maintenance and operation.

Regardless of how or why this double threaded insulator came into being, there can be no doubt about how unique this insulator pinhole is!

So far, I have identified that there were three different molds used to manufacture this scarce and highly desirable variety of CD 143. The differences are very slight and observable only after extremely detailed examination. All are two piece molds (MLOD), have "V" threads and were subject to a wide level of glass pour resulting in height differences of up to 3/4", but of further great interest to collectors is the spectacular colors that can be found in the double threaded variety as follows:

Aquas: pale to dark and tones of blue and green
Greens: light to medium and tones of olive and yellow
Blues: light to medium and tones of steel, cornflower and gray
Yellow: light to medium and tones of green and amber

The existence of this unique family of double threaded insulators would likely have not become known if it wasn't for the very keen and observant eye of Grant Salzman. Mr. Salzman gave to the world of insulator collectors the knowledge of this insulator in a November, 1981 Crown Jewels of the Wire article entitled "Me and the 143".



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